Fabrication & Welding

• 1
  Facilities
  

  CNC Oxy-Fuel Cutting (Flame Cutting) Machine

  Taiwan – Dama Tech

  Introduction

  1. Bed Size

  • A. 50m (L) × 7m (W), max.
  • B. 45m (L) × 3m (W), max.

  2. Lift capacity: 20MT, max.

  3. Plate cutting thickness: Below 150mm
• 2
  Facilities
  

  PLASMA Cutting Machine

  Taiwan – Dama Tech

  Introduction

  Cutting thickness:

  • 1. Cutting thickness – carbon steel plate: < 25mm
  • 2. Cutting thickness – stainless steel plate: < 25mm
• 3
  Facilities
  

  Automatic Welding Station

  Introduction

  1. Six-axis Robotic Welding Arm, equipped with digitized variable frequency welding machine and external axis 360° flipping mechanism.
  2. Preheating temperature detection system (for effective monitoring over pre heating temperature).
  3. Touch type positioning transponder (for effective correction of weld path).
• 4
  Facilities
  

  800-ton hydraulic press brake

  Taiwan – Yeh Chiun Industrial

  Introduction

  Bending capacity: 800 tons max.

  1. Bending length: 4,200 mm

  2. Workpiece thickness: 20 mm

• 5
  Facilities
  

  500MT Hydraulic Press Brake

  Supertra Machinery from Taiwan

  Introduction

  Press (bending) capacity: 500MT, max.

  • 1. Bending length: 4000mm
  • 2. Bending length: 3200mm
• 6
  Facilities
  

  1000MT Hydraulic Press

  LVD from Japan

  Introduction

  Press (bending) capacity: 1,000MT, max.

• 7
  Facilities
  

  1500MT Hydraulic Press

  NKK from Japan

  Introduction

  Press (bending) capacity: 1,500MT, max.

• 8
  Facilities
  

  4-Roll Plate Bending Machine

  HAEUSLER from Switzerland

  Introduction

  Cold bending capacity: 40mm (thickness) × 3500mm (width) × 5000 (dia.)

  Note: 1. The maximum board width is 3,500mm.

  • 2. The maximum diameter is 5,100mm
• 9
  Facilities
  

  4-Roll Plate Bending Machine

  FACCIN from Germany

  Introduction

  Cold bending capacity: 85mm (thickness) × 4000mm (width) × 5250 (dia.)

  Note: 1. The maximum board width is 4,000mm.

  • 2. The maximum diameter is 5, 250mm
• 10
  Facilities
  

  Automated Submerged Arc Welding Machine

  ESAB from Sweden

  Introduction

  1. Automated submerged arc welding capacity: 1,250A, max.

  • Column range (height): 8,000mm
  • Quantity: 2

  2. Automated submerged arc welding capacity: 1,000A, max.

  • Column range (height): 5,000mm
  • Quantity:3

  3. Automated submerged arc welding capacity: 1,000A, max.

  • Column range (height): 3,000mm
  • Quantity:1

  Automated Submerged Arc Welding Machine

  ROMA from Singapore

  Introduction

  • Automated submerged arc welding capacity: 1,500A, max.
  • Column range (height): 7,000mm
  • Quantity: 2

  Automated Submerged Arc Welding Machine

  Lichi Technology from Taiwan

  Introduction

  • Automated submerged arc welding capacity: 1,000A, max.
  • Column range (height): 7,000mm
  • Quantity:1
• 11
  Facilities
  

  Semi-Automatic Welding Machine

  LINCOLN from the USA

  Introduction

  1. DC-600

  • Max. current: 780A
  • Quantity: 103

  2. DC-1000

  • Max. current: 1300A
  • Quantity: 21
• 12
  Facilities
  

  Pulse Semi-Automatic Welding Machine

  MILLER from the USA

  Introduction

  INVISION 456MP

  Max. current: 450A

  Quantity: 10

• 13
  Facilities
  

  Pulse Semi-Automatic Welding Machine

  PANASONIC from Japan

  Introduction

  YM-500AE2

  Max. current: 500A

  Quantity: 5

• 14
  Facilities
  

  Inverter – Semi-Automatic Welding Machine

  DAIHEN from Japan

  Introduction

  1. DM-500

  • Max. current: 500A
  • Quantity: 88

  2. DC-350

  • Max. current: 350A
  • Quantity: 10
• 15
  Facilities
  

  Inverter – Semi-Automatic Welding Machine

  DAIHEN from Japan

  Introduction

  1. CPXD-500

  • Max. current: 500A
  • Quantity: 21

  2. CPXD-600

  • Max. current: 600A
  • Quantity: 20
• 16
  Facilities
  

  Argon Welding Machine

  HITACHI from Japan

  Introduction

  1. AD-GP4

  • Max. current: 500A
  • Quantity: 4

  2. GP5-300A

  • Max. current: 300A
  • Quantity: 2
• 17
  Facilities
  

  Argon Welding Machine

  DAIHEN from Japan

  Introduction

  AVP-500

  Max. current: 500A

  Quantity: 6

• 18
  Facilities
  

  Dust collector for plasma cutting machine

  Taiwan – Fong Mai Industries

  Introduction

  Blower capacity: 40HP

  Filtering area: 176 m2

  Air flow: 330 m3/min

• 19
  Facilities
  

  Steel Plate Indoor Storage

  Introduction

  Indoor floor area: Max. 75m(L) x20m(W)

  Lifting Capacity: Max. 20t

• 20
  Facilities
  

  Welding Consumables Dryer

  Introduction

  1. CD-1000M

  • Temperature: 80–400°C
  • Consumables capacity: 1000kg

  2. CPXD-600

  • Temperature: 80–400°C
  • Consumables capacity: 200kg
• 21
  Facilities
  

  Water-knife Cutting Machine

  Introduction

  Cutting Bed Dimensions: Length 13m, Width 3.3m

  Maximum thickness of workpiece: 40mm

Machining Equipment

• 1
  Facilities
  

  Milling Machine

  WALDRICH COBURG from Germany

  Introduction

  Bench Area: 23000mm x 4500mm

  Max. Workpiece Size 5000mm(W) x 4500mm(H)

  Max. Workpiece Load 530000 KG

• 2
  Facilities
  

  Boring Machine

  INNSE from Italy

  Introduction

  4-Axis Travel: 16400mm(X) × 5000mm(Y) × 1500mm(Z) × 1500mm(W)

  Turntable Size 3500mm × 3500mm

  Max. Workpiece Load 40000KG Spindle Dia.: 221mm

• 3
  Facilities
  

  5-Axis Machine

  DMG from Germany

  Introduction

  3-Axis Travel 800mm(X) × 1050mm(Y) × 800mm(Z)

  Bench Size: φ 900mm × 700mm

  Max. Workpiece Load 1500KG B-axis dynamic range: -30° /+180°

• 4
  Facilities
  

  Lathe

  ML-018: O.DORRIES from Germany

  Introduction

  Bench Dia.: 3000mm

  Max. turning dia.: 7000mm

  Max. Workpiece Load 60000KG

• 5
  Facilities
  

  Lathe

  ML-168: CHALEASSIERE from France

  Introduction

  Max. interval between cores 15000mm

  Max. lathe swing: 6400mm

  Max. load between cores 140000KG

Foundry Equipment

We took over the TMMC foundry to manufacture low-alloy steel and various types of cast iron, such as gray cast iron, nodular cast iron, heat-resistant cast iron, wear-resistant cast iron, and high-silicon cast iron. Our facilities include 6MT and 10MT intermediate frequency induction furnaces and a number of heat treatment equipment supporting maximum construction sizes at 5Mx5Mx15M.

Our products include the blast furnace, basic oxygen furnace, air heating furnace, coke oven, low hydrogen annealing oven, and sintering equipment for iron- and steel-making; castings for papermaking equipment, lifting equipment, and rolling stock. In addition, a range of instruments, including optical emission spectrometer, universal testing machine, metallographic microscope, and various hardness gauges, are used to achieve quality management and ensure only the best quality products for customers.

• 1
  Facilities
  

  30t Sand Blender

  Introduction

  1. Sand Blender is mainly used for mixing the molding sand; it blends the sand, adhesive and additives into an even mixture so that adhesive effectively encloses the surface of sand particles. This is critical for the quality and the cost of the sand mold, and is a key piece of equipment for obtaining qualified sand; a machine for making sand molds and sand cores with certain properties.
  2. Capacity of equipment: respectively 10t and 30t of sand per hour. Maximum workpiece diameter 9.5m, maximum workpiece height 2m. Applicable to making sand cores, small castings, and large sand molds.
• 2
  Facilities
  

  Intermediate Frequency Induction Furnace

  Fujitsu from Japan and Five Power Electric Machinery from Taiwan

  Introduction

  6MT Iron Casting Furnace and 6MT/10MT Steel Casting Furnaces

• 3
  Facilities
  

  Sand Recycling Equipment

  Introduction

  1. Foundry requires continuous improvements. Cost is no longer the only consideration; due to factors such as resource limitations, raw material price fluctuation, environment protection awareness and gradual advancements of environmental statutes, process wastes are getting more attention day after day, with concepts converting to their recovery and reutilization.
  2. Sand Recycling Facilities process the sand by way of oscillating separation, magnetic screening, vibrating, sieving, cooling, and regeneration; removing furan resin layer from the surface, optimal regeneration of the mixed sand can be achieved; the special design facilitates metal inclusions being separated, stored and maintained more easily.
  3. Maximum processing capacity: 20t/hr.
• 4
  Facilities
  

  Monorail type Shotblasting Machine

  Monorail type Shotblasting Machine

  Introduction

  Capacity: ∮2500mm × 4000mm, Max. load 5000kg

• 5
  Facilities
  

  NG Heat Treatment Furnace

  EUROFOURS from Belgium

  Introduction

  4100mm(L) × 2600mm(W) × 1200mm(H)

  Furnace cart max. load: 35MT, Max. treatment temperature: 650℃

• 6
  Facilities
  

  Diesel Heat Treatment Furnace

  Tung Ming Industry

  Introduction

  15000mm(L) × 5000mm(W) × 5000mm(H)

  Furnace cart max. load: 120MT, Max. treatment temperature: 650°C

Inspection Instruments

• 1
  Facilities
  

  Optical Emission Spectrometry

  ARL 3460 Spark Emission

  Introduction

  Analyze the chemical composition, including C, Si, Mn, P, and S elements, of castings in the foundry for the reference of future composition adjustment.
• 2
  Facilities
  

  Universal Testing Machine

  SHIMADZU UH-1000KNA

  Introduction

  Test the mechanical properties of castings in the foundry. The tensile test can measure the ultimate tensile strength, yield strength, and elongation of materials to determine if products comply with the specifications.
• 3
  Facilities
  

  Leeb Hardness Tester

  Introduction

  It is widely used in different fields and suitable for testing the hardness of big workpieces difficult to move in the field, including complex components or difficult-to-disassemble components installed on equipment. It supports quick and accurate lossless tests of different parts of a tester from different directions.

  • Measurement range: 200–900HL
  • Measurement accuracy: ±4HL or ±0.5%
  • Unit conversion: HV, HB, HRB, HRC, HS
• 4
  Facilities
  

  Laser Ranger

  Introduction

  Accurate positioning and reliable outdoor measurement. The unique digital viewfinder and 360° inclination sensor can measure long distances beyond comparison of other models.

  • Measurement range: 0.05–200m
  • Measurement accuracy: ±1mm
• 5
  Facilities
  

  Coordinate Measuring Machine

  Introduction

  Support measurement of different types of geometric dimensioning and tolerancing to reduce costs and enhance measurement productivity. It is equipped with multiple sensors and continuous scanning function for a broader range of applications. It is suitable for high-precision size measurement in the first article inspection.

  • Measurement range: 900*1500*800mm
  • Measurement accuracy: p=1.8μm
• 6
  Facilities
  

  Laser Tracker

  Introduction

  It is an epoch-breaking long-distance measuring device with high precision. It is widely used to measure aerospace, automotive, large equipment, and large processing parts. It provides perfect solutions for open 3D measurement.

  • Measurement range: 80m
  • Measurement angle: Horizontal 360° and vertical 130°
  • Measurement accuracy: 0.078mm (depending on the measuring distance)